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Male, 42 years, born on 10 March 1983
Karachi, I want to relocate, prepared for business trips
QA/QC/ Inspection Manager/Material/Integrity/Welding
Specializations:
- Other
Employment: full time
Work schedule: full day
Work experience 19 years 4 months
November 2015 — currently
9 years 9 months
Other regions, www.ru.airliquide.com/
Chemical Production, Fertilizers... Show more
Team Leader- Inspection & Quality
Maintenance & Operational procedure (Mech. Clamps, Temporary Repair, Tie-ins) Package, Installation procedure review & approvals.
Witness the NDE examination (UT, DPT, MPI, RT & Visual Inspection) during service or shutdowns and review appropriate NDE procedure.
Providing the Technical support and technical advice/assistance to operation, maintenance & technology engineering to ensure the plant integrity & reliability.
Conducted the quality check audit for the maintenance and workshop mechanical activities to ensure the work quality maintains and done according to company specs & international STD & codes.
CUI (Corrosion Under Insulation) check according to plant specs and existing condition monitoring.
Performing external, internal & on-Stream inspections, turnaround inspections, vessel internals, columns/Towers, separators, Storage tanks, exchangers, on/off plot Piping for defects, (CML’s) thickness monitoring for corrosion calculations, corrosion loops, Remaining life, Failure investigation etc.
Ensures all fixed equipment Mechanical Integrity activities meet or exceed the requirements of corporate standards, plant inspection procedures and the Inspection Workflow Processes.
Record NCR (Non Conformance Report) and expedite to closeout on timely manner, review & approve the corrective action and preventive action.
Ensuring contractor & repair organization performance on activities related to inspection, NDT activities and compliance with Company contractual requirements and all applicable codes, standards, policies, specifications procedures and guidelines.
Comply the HSEQ Standards and implementation on project & during Shutdowns.
Excellent knowledge of SAP Module/ LOTO (Log Out-Tag Out) System.
Attend the Pre-inspection meetings with Contractor & Vendor to evaluate & discuss the relevant resources.
Review the NDE technician qualification according to scop of work and plant requirements.
Review the PQR/WPS & PWPS and approval for shutdown repair works & modification.
Witness the Welder Qualification Test (WQT) and review the NDE (RT Film) interpretation (Result).
Review the repair procedure of contractor & approval.
Implement of QMS (Quality Management System) and conduct the Internal Quality Audits.
Tie-In point review according to piping & instrument plan, Tie-in procedure review & approvals & make sure plant quality & integrity requirements are met.
Determines inspection interval for stationary equipment using Tools (RBI, etc.), develops equipment/unit inspection plans, documents inspection plans and executes inspections.
Documents inspection findings and recommendation, prioritaires the recommendations and tracks them to closure.
Inspection for internal & external coating systems.
Inspection for Pressure Relief valves calibration & overhauling, Also review the documentation (test packs) for new relief valves before calibration and installation at site.
Facilitate Shell RBI (S-RBI) software with inspection findings and work according to RBI plans.
Ensure that during shutdown, job is completed on time with quality in accordance with plan, standards & specification.
To assist the maintenance department in the planning and scheduling of inspection activities to Facilitate effective integrity of assets.
Coordination with the concern departments like maintenance and operation to plan on coming and ad-hoc ins-pection activities.
June 2015 — October 2015
5 months
ExxonMobil
Other regions, www.exxonmobil.ru
Oil and Gas... Show more
Senior Inspection Engineer
Review the PQR/WPS & PWPS and approval for shutdown repair works & modification.
Witness the Welder Qualification Test (WQT) and review the NDE (RT Film) interpretation (Result).
Review the repair procedure of contractor & approval.
Attend the Pre-inspection meetings with Contractor & Vendor to evaluate & discuss the relevant resources.
Witness the NDE examination (UT, DPT, MPI, RT & Visual Inspection) during service or shutdowns and review appropriate NDE procedure.
Implementation of QMS (Quality Management System) and conduct the internal Quality Audits.
Review the NDE technician qualification according to scop of work and plant requirements.
Equipments fabrication & Installation (NDE) inspection according to Project specification.
Inservice inspection, internal & external, CUI (corrosion under insulation), RBI assessment.
Adherence to Quality Assurance system, applicable procedures, Design basis, Applicable
design guides / Standards / Specifications as applicable.
ID Checks of P & ID, Plot Plan and Civil Foundation Drawings, etc.
Tie-In point review according to piping & instrument plan, Tie-in procedure review & approvals & make sure plant quality & integrity requirements are met.
Participating in Technical Clarification meetings, Kick off Meeting (KOM), progress meetings, Constructability meetings, 3D Model review meetings.
Review the project Quality Plan, Inspection Test Plan according to scope of work & Tie-In requirements.
Review Contractor & Vendor PQR, WPS and Quality Assurance & Contrôle procedure & approvals.
Pre-Inspection meeting with vendor & contractor to discuss the quality requirements & execution plane.
NDT (RT, PT, MPI & UT) procedure review & welding rejection rate evaluation.
Walkthrough conducted at piping & pipeline & generate Punch List and identify the A & B items before Test, Review Test Package, Hydro test and Pneumatic test inspection & Review all inspection reports.
Participated in safety tours at site and workshops and finding Quality & safety issues and suggestion.
Review the Final deposition reports, Mechanical Test Reports, NDT reports and all relevant data before dispatch the material.
January 2014 — May 2015
1 year 5 months
Kazakhstan
Oil and Gas... Show more
Senior QA/QC Engineer (Mechanical)
Check the incoming material documents and generated inspection planned & Schedule.
Assist the Procurement QC Supervisor for planned and schedule inspection at vendor/manuf. Location.
To coordinate with Client’s monitoring Inspector for conductance of inspections with planned Inspection schedules.
To assist QC Supervisor Procurement to prepare TWO Week Look ahead schedule and Weekly Fabrication Status Report.
To chair Pre‐inspection Meetings for Level of Inspection with Vendor & manufacturer.
Review the material inspection reports and signing off the documents found within Acceptable ranges of relevant codes and standards.
Ensure the ITP and quality procedure & Specification followed accordingly.
Conduct the in‐process inspections as per ITP’s and preparation of Visit Inspection Reports with respect to commodity items. Inspection during manufacturing including but not limited to; Casting, Welding, NDTs, Hydro testing, Functional Testing, Dimensional inspections, Visual Inspections for following commodities Valves, Pipes, Induction Bends, Gaskets, Stood Bolts, Pressure Vessels, Tanks, Drums, Fittings etc.
To conduct final inspections before shipment of the material and issuance of inspection release notes.
Review the Welding Rejection rate Linear basis & join basis Weekly and cumulative.
Review Welders repair rate as per project requirements and update welder repair status on weekly basis.
Mechanical Equipment’s fabrication & installation as per approved procedure & specification.
Witness the NDT activities as per Project approved procedure on site & work shop and Review NDT reports. RTFI ( RT film interpret and review RT report).
Review Painting/Coating & Insulation Procedure (Surface Preparation, Paint Application, Storage handling, In-sulation application). Perform surface preparation inspection prior to apply primer paint as well as mid-cot and final inspection (WFT & DFT checks).Review the Painting and coating inspection reports and weekly summary sheet.
Conducting material receiving/verification MTC’s documents & Material DATA SHEET and physical inspection carried out. Perform facility safety surveys, conducting fabrication safety survey.
Walk down conducted at piping & pipeline & generate Punch List and identify the A & B items before Test, Review Test Package, Hydro test, and Pneumatic test inspection & Review all inspection reports.
Review the Pressure test package medium (Hydro test, Pneumatic Pressure test).
Review the MC dossier documents and final reinstatement.
August 2011 — December 2013
2 years 5 months
Other regions
Oil and Gas... Show more
Senior Mechanical Inspection (Inspection)
Review the MTC’s documents, PO ordres, Inspection reports and Project specification requirements for MRI perform.
Material Receiving Inspection (Check physical damage, Non-Conformance Material segregated, control and tra-ceability). Material storage handling inspection, Material Control & Issuance records verification, Piping, Flanges, Pipe Fittings, Valves, Pressure Equipment’s inspection & Preservation etc.
Review the Contractor QC Procedures, WPS & PQR and approval prior to start inspection activities.
Witness the piping fabrication, dimensions control, Welding Inspection, PWHT at shop per project specification. (Before Welding Check pipe fit-up, dimensions, material verification as per WPS & ISO).
Review the Contractor NDT procedure and witness the NDT activities Like RT, UT, LPT, MPI at Fab-Shop and site. Review the RT films and check NDT reports.
Receiving inspection of Coating & Painting material like abrasives, paints, Thinner and verify the MTC’s Material Data Sheet and manufacturer recommended storage facilities and its temperature
Review the Manufacturer or Contractor coating & painting procedure, witness surface preparation, Primer, Mid coat and final coat paint and check WFT & required DFT, Conduct the required paint test like Adhesion Test, Holiday test. Dew point check, surface temperature check.
Review the Contractor final documentation, final reinstatement and final dozier documents.
Monitoring & making sure the implementation of HSEQ requirements are applied at site. During surveillance inspection check Manufacturer or Contractor HSE requirements and safe working practice, Check JSA, Method statement and safety requirements.
Monitoring the site safety behavior of personnel’s and intervene pro-active approach explaining & coaching.
Walkthrough conducted at piping & pipeline & generate Punch List and identify the A & B items before Test, Re-view Test Package, Hydro test, and Pneumatic test inspection & Review all inspection reports.
Participated in safety tours at site and workshops and finding safety issues and suggestion.
Generate NCR (Non-Conformance report) and follow-up for closeout on timely manner.
Verify the corrective action and preventive action of contractor and pro-active notification raised.
Review the final dossier and complete package, final reinstatements reports before issuing the MC.
January 2011 — July 2011
7 months
Linde Gas
Other regions, www.linde-gas.ru
Oil and Gas... Show more
Quality control engineer
Inspection and expediting of Piping, Flanges, Elbows, Stud bolt, fasteners and gasket.
Coordinate with procurement QC Supervisor to prepare look head inspection schedule.
Make sure the implementation of ITP & Quality procedures at site and Vendor shops.
Maintain records of all receipt and consumption of materials.
Check the Piping Fabrication & Erection (Fit-up Inspection, Root face, Root gap, Dimensions verification as per project DWG’s & WPS. Prepared by defects analyses reports & Weld rejection summary weekly basis. Review by weekly Welder repair rejection rate & tracer Weld.
Surveillance Inspection of Pipe Fittings storage handling and Non-Conformity material segregate, control and traceability.
Review the Welding Rejection rate Linear basis & join basis Weekly and cumulative.
Review Welders repair rate as per project requirements and update welder repair status on weekly basis.
Attend weekly and monthly QA/QC meetings with client & Sub-Contractor, And discuss Quality issues and re-solving.
Review Painting/Coating & Insulation Procedure (Surface Preparation, Paint Application, Storage handling, In-sulation application). Perform surface preparation inspection prior to apply primer paint as well as mid-cot and final inspection (WFT & DFT checks). Review the Painting and coating inspection reports and weekly summary sheet.
Conducting material receiving/verification MTC’s documents & Material DATA SHEET and physical inspection carried out. Perform adhesion testing and holiday testing as per approved procedure.
Perform facility safety surveys, conducting safety tool box talk to employees for safe working..
Conduct the walk down the create the punch list
November 2005 — July 2010
4 years 9 months
Descon Engineering Qatar LLC
Other regions
QC Welding Inspector
Perform inspection in accordance with the project approved ITP (Inspection and Test Plan).
Witness by Welding inspection of all stages (before, during & after Welding) and NDT Testing such as (RTFI) Radiographic film interpretation, MPI, PT and Ultrasonic Testing.
Witness of welding inspection (Before welding inspection , joint preparation, during welding ( inter-pass cleaning & temperature) & Final welding inspection (make sure that final welds free from any discontinuities).
Check the fabricated spools traceability and review spool releasing documents.
Excellent experience in Piping Fabrication inspection and during erection works like joint Fit up (Bevel angle, root face, root gap and smooth pipe and free from rest, dust, oil and moistures) and dimensions inspection as per approved DWG and approved WPS.
Piping (Alternation, repairing and modification) Inspection as per client procedure and specification.
Monitoring the welding process of SMAW, GTAW, FCAW, SAW and make sure that welders performed Welding as per approved WPS. Monitoring and witness of welder qualification test (WQT) and welding procedure qualification test (WPQT). High standard of safe working practice, quality and productivity as well as compliance with the codes, standards and project specifications.
Prepare punch List Prior to pressure test, categorize items, ensure all A or Y items cleared Prior to pressure test.
Inspection of Pipeline, Piping and Structure fabrication, Erection, Weld Visual inspection (before, during and after Welding) dimensions check, Walkthrough with client Prior to Pressure Test and create a punch List.
Review Hydro test package or Pneumatic Test Package, Check Test Package Contents, Hydrostatic Test Inspection at site, test medium, Pressure instruments calibration check, safety requirements and flushing Witness.
Check the Mechanical Completion and final instruments installation as per P&ID.
Skills
Skill proficiency levels
Higher education (bachelor)
2016
API & TWI
API 510, API 570, CSWIP, BGAS, RTFI, Inspection
2005
Swedish Institute of Science & Technology
Mechanical Engineering, Inspection, Quality Control & Assurance, Maintenance Inspection, Corrosion, RBI
Languages
Professional development, courses
2018
TWI Engineering & Technology-United Kingdom
CSWIP, CSWIP 3.2.1
2016
API-510 Authorized Pressure Vessels Inspector
American Petroleum Institute, API-510 Pressure Equipments & Pressure Relieving Devices Inspection
2016
API-570-Authorized Piping Inspector
American Petroleum Institute, In-service Inspection of Piping, CUI, RBI, Evaluation, Corrosion,
2016
PCN-RTFI-Certified Radiography Test Film Interpreter
BiNDT-British Institute of Non-Destructive Testing-UK, Dense Metal, Radiographic test Film Interpretation
2014
BGAS -Gr.2(Certified Coating & Painting Inspector)
TWI-UK, Coating Inspection, Painting Inspection, Cladding Installation, Corrion monitoring
2013
CSWIP 3.1-CWI, Certified Welding Inspector
TWI-UK, Welding Inspection
2013
ISO 9001-2008 Lead Auditor Course
MEQMP-Saudi Arabia, Lead Auditor, Auditing Expert, QMS
2008
ASNT NDT Level 2, RT, UT, MPT, DPT
ASNT-USA, Non-Destructive testing Specialist
Citizenship, travel time to work
Citizenship: Pakistan
Permission to work: Azerbaijan, China, Iraq, Kazakhstan, Pakistan, Russia, South Africa, Turkmenistan
Desired travel time to work: Doesn't matter