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Chemical Production, Fertilizers... Show more
Team Leader- Inspection & Quality
Maintenance & Operational procedure (Mech. Clamps, Temporary Repair, Tie-ins) Package, Installation procedure review & approvals.
Witness the NDE examination (UT, DPT, MPI, RT & Visual Inspection) during service or shutdowns and review appropriate NDE procedure.
Providing the Technical support and technical advice/assistance to operation, maintenance & technology engineering to ensure the plant integrity & reliability.
Conducted the quality check audit for the maintenance and workshop mechanical activities to ensure the work quality maintains and done according to company specs & international STD & codes.
CUI (Corrosion Under Insulation) check according to plant specs and existing condition monitoring.
Performing external, internal & on-Stream inspections, turnaround inspections, vessel internals, columns/Towers, separators, Storage tanks, exchangers, on/off plot Piping for defects, (CML’s) thickness monitoring for corrosion calculations, corrosion loops, Remaining life, Failure investigation etc.
Ensures all fixed equipment Mechanical Integrity activities meet or exceed the requirements of corporate standards, plant inspection procedures and the Inspection Workflow Processes.
Record NCR (Non Conformance Report) and expedite to closeout on timely manner, review & approve the corrective action and preventive action.
Ensuring contractor & repair organization performance on activities related to inspection, NDT activities and compliance with Company contractual requirements and all applicable codes, standards, policies, specifications procedures and guidelines.
Comply the HSEQ Standards and implementation on project & during Shutdowns.
Excellent knowledge of SAP Module/ LOTO (Log Out-Tag Out) System.
Attend the Pre-inspection meetings with Contractor & Vendor to evaluate & discuss the relevant resources.
Review the NDE technician qualification according to scop of work and plant requirements.
Review the PQR/WPS & PWPS and approval for shutdown repair works & modification.
Witness the Welder Qualification Test (WQT) and review the NDE (RT Film) interpretation (Result).
Review the repair procedure of contractor & approval.
Implement of QMS (Quality Management System) and conduct the Internal Quality Audits.
Tie-In point review according to piping & instrument plan, Tie-in procedure review & approvals & make sure plant quality & integrity requirements are met.
Determines inspection interval for stationary equipment using Tools (RBI, etc.), develops equipment/unit inspection plans, documents inspection plans and executes inspections.
Documents inspection findings and recommendation, prioritaires the recommendations and tracks them to closure.
Inspection for internal & external coating systems.
Inspection for Pressure Relief valves calibration & overhauling, Also review the documentation (test packs) for new relief valves before calibration and installation at site.
Facilitate Shell RBI (S-RBI) software with inspection findings and work according to RBI plans.
Ensure that during shutdown, job is completed on time with quality in accordance with plan, standards & specification.
To assist the maintenance department in the planning and scheduling of inspection activities to Facilitate effective integrity of assets.
Coordination with the concern departments like maintenance and operation to plan on coming and ad-hoc ins-pection activities.